ORIGINAL ARTICLE
Laser-Engineered Cobalt-deposited Ni Foam Electrocatalyst for Enhanced Hydrogen Evolution Reaction
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1
Department of Materials Science and Engineering, King Fahd University of Petroleum & Minerals (KFUPM), Saudi Arabia
2
Department of Materials Science and Engineering and Interdisciplinary Research Center for Hydrogen Technologies and Carbon Management (IRC- HTCM), King Fahd University of Petroleum & Minerals (KFUPM), Saudi Arabia
Submission date: 2025-12-04
Final revision date: 2026-04-29
Acceptance date: 2026-08-22
Publication date: 2026-09-27
Corresponding author
Jori Mohammad AlQahtani
Department of Materials Science and Engineering, King Fahd University of Petroleum & Minerals (KFUPM), Saudi Arabia
Journal of Undergraduate Research International 2026;2(3A):119-126
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ABSTRACT
The development of low-cost, high-performance electrocatalysts is critical for enabling sustainable hydrogen production via water
electrolysis. Herein, we present a rapid, scalable, and energy-efficient strategy for fabricating highly active hydrogen evolution reaction
(HER) electrodes by combining solvothermal deposition with subsequent laser processing on nickel foam (NF). The laser
treatment induces an in situ transformation of the deposited cobalt precursor into catalytically active cobalt phases under ambient
conditions, eliminating the need for conventional high-temperature thermal processing. The resulting Co-modified NF exhibits a
substantially enlarged electrochemically active surface area and a high density of readily accessible active sites compared with pristine
NF. Consequently, the electrode delivers markedly enhanced HER activity, requiring an overpotential of only 242 mVRHE to
achieve a current density of 50 mA cm−2 , compared with 351 mVRHE for bare NF. The catalyst also demonstrates excellent electrochemical
durability during prolonged operation. The enhanced catalytic performance is attributed to the synergistic effects of
laser-induced surface reconstruction, increased exposure of catalytically active sites, and accelerated charge-transfer kinetics. These
findings establish laser-assisted processing as a rapid, scalable, and versatile route for the fabrication of low-cost, high-performance
electrocatalysts for efficient hydrogen production.