Enhancing the depression of pyrite flotation with potassium permanganate and 120 kHz ultrasonication
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Yunnan phosphate chemical group Co., Ltd
2
Faculty of Land Resources Engineering, Kunming University of Science and Technology
Publication date: 2025-09-15
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Qinbo Cao
Faculty of Land Resources Engineering, Kunming University of Science and Technology
Physicochem. Probl. Miner. Process. 2025;61(5):210737
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ABSTRACT
The separation of pyrite (FeS2) from chalcopyrite (CuFeS2) by froth flotation remains challenging in high-sulfur ore systems. Although potassium permanganate (KMnO4) strongly depresses pyrite flotation, further improvement of its depression capacity is necessary. This study proposes a novel technique combining 120 kHz ultrasonication and KMnO4 to inhibit FeS2 flotation. Flotation experiments evaluated the ultrasonic effects on FeS2 depression, whereas surface characterization clarified the underlying mechanisms for the FeS2-CuFeS2 system through contact angle measurement, zeta potential analysis, X-ray photoelectron spectroscopy, and scanning electron microscopy. Flotation tests demonstrated that 1 min of combined conditioning effectively reduced pyrite recovery to 27.81%, significantly lower than that with KMnO4 alone (4 min). CuFeS2 flotation by xanthate was unaffected after ultrasonication. Zeta potential analysis revealed that ultrasonication markedly increased FeS2 surface oxidation, thus reducing xanthate adsorption. Furthermore, FeO, FeOOH, and SO42‒ formed on the FeS2 surface after combined treatment, explaining the effective depression. These findings broaden ultrasound applications in mineral separation.