Influence behavior of kaolinite and illite on flotation separation of pyrite from high-sulfur bauxite
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Mining College, Guizhou University
 
 
Publication date: 2025-07-05
 
 
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Linyu Xu   

Mining College, Guizhou University
 
 
Physicochem. Probl. Miner. Process. 2025;61(4):207902
 
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ABSTRACT
Flotation separation of pyrite from high-sulfur bauxite remains challenging because of its high clay mineral content. To investigate the influence mechanisms of major clay minerals on pyrite flotation in high-sulfur bauxite, flotation tests were conducted under various conditions. Mineral liberation analysis revealed that kaolinite and illite collectively constitute ~95% of the clay minerals in a Henan high-sulfur bauxite ore. Flotation tests demonstrated their differential effects under acidic/alkaline conditions: In acidic pulp with 1×10-3 mol/L sodium butyl xanthate (SBX), the actual recovery (εa) of kaolinite/illite-pyrite pulp was 10% lower than the theoretical recovery (εT). Conversely, under alkaline conditions, εa exceeded εT by 15-20%. Analysis showed that under acidic conditions, opposite surface charges between kaolinite/illite and pyrite caused electrostatic adsorption, occupying SBX adsorption sites on pyrite. This reduced pyrite’s surface hydrophobicity and hindered hydrophobic agglomeration. Additionally, fine kaolinite/illite particles coated pyrite surfaces, blocking SBX adsorption and weakening collection efficiency. Under alkaline conditions, dissolved substances from kaolinite/illite inhibited hydrophilic substance formation on pyrite surfaces, freeing more SBX adsorption sites. Furthermore, some kaolinite/illite particles adsorbed onto pyrite surfaces and floated as "carriers" with pyrite, resulting in higher εa than εT in alkaline environments.
eISSN:2084-4735
ISSN:1643-1049
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