ORIGINAL ARTICLE
Robust Finite-Set Model Predictive Control for High-Performance PMDC Motor Drives
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1
Control & Instrumentation Engineering, King Fahd University of Petroleum & Minerals, P.O. Box 120 Dhahran 31261, Saudi Arabia, Saudi Arabia
2
Interdisciplinary Research Center for Sustainable Energy Systems, King Fahd University of Petroleum and Minerals (KFUPM), Dhahran 31261, Saudi Arabia, Saudi Arabia
These authors had equal contribution to this work
Submission date: 2026-04-16
Final revision date: 2026-05-05
Acceptance date: 2026-08-23
Publication date: 2026-09-27
Corresponding author
Moustafa Magdi Mohamed
Interdisciplinary Research Center for Sustainable Energy Systems, King Fahd University of Petroleum and Minerals (KFUPM), Dhahran 31261, Saudi Arabia, Building 21, Adminstrator, King Fahd University of, 31261, DHAHRAN, Saudi Arabia
Journal of Undergraduate Research International 2026;2(3A):94-105
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ABSTRACT
Permanent magnet direct current (PMDC) motor drives must deliver fast and accurate velocity tracking, yet they remain difficult
to control because the terminal voltage and armature current can readily exceed the operating limits imposed by the converter and
machine, leading to winding damage and converter degradation. Conventional cascade controllers cannot systematically enforce
these physical limits during rapid transients without sacrificing tracking bandwidth, and they confront saturation only after the
control command has been generated. This study presents a single-loop constrained finite-set model predictive control (FS-MPC)
strategy for high-performance PMDC speed regulation and benchmarks it against standard cascade proportional-integral (PI) and
anti-windup cascade PI controllers under identical operating conditions. A discrete-time PMDC model derived from the coupled
armature-current and rotor-speed dynamics predicts the future trajectories, and at each sampling instant a finite set of admissible
terminal-voltage candidates is evaluated through a cost function that jointly weighs speed-tracking error, control effort, and a soft
armature-current limit. The proposed controller reaches the reference speed in approximately 0.02 s with negligible overshoot,
whereas the anti-windup and standard cascade PI controllers settle in roughly 0.15 s and 0.18–0.20 s, the latter with pronounced
overshoot. This transient gain is obtained at the cost of a higher short-duration current and torque excursion alongside a small
finite-set steady-state ripple. The findings indicate that embedding voltage limitation and current-limit penalization within a single
predictive decision can curtail loop-interaction and windup effects, offering a practical route to faster, constraint-aware speed control
for compact industrial PMDC servo drives.