Separation of calcium, magnesium, and phosphorus from roasted phosphate tailings via a two-step ammonium-salt leaching process
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Kunming University of Science and Technology
2
National Local Joint Engineering Research Center for Green Utilization of Metal Tailings Resources
3
National Engineering and Technology Research Center for Development & Utilization of Phosphate Resources
Publication date: 2025-11-17
Corresponding author
Xiong Tong
Kunming University of Science and Technology
Physicochem. Probl. Miner. Process. 2025;61(6):214348
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ABSTRACT
Phosphate tailings, rich in calcium, magnesium, and phosphorus, are conventionally processed through roasting and leaching. We propose two-stage ammonium-salt leaching as a new separation method for calcined phosphate tailings. In the first stage, calcium extraction reached 84.67% through Box-Behnken-optimized ammonium chloride leaching (20 °C, NH₄Cl/tailings mass ratio of 0.98, liquid-solid ratio of 9.78, pH 8.5, 40 min), following internal diffusion-controlled kinetics (Eₐ = 2.24 kJ/mol), as described by: 1–2(1–x)–3(1–x)2/3=3.7234×10–2exp(–2.2436×103/RT)t. The second stage achieved 95.21% magnesium leaching via Box–Behnken-optimized ammonium sulfate conditions (85.14 °C, (NH4)2SO4/residue ratio of 1.2, liquid-solid ratio of 12.1, pH 7, 60 min), exhibiting chemical-reaction-controlled kinetics (Eₐ = 37.58 kJ/mol), described by: 1–(1–x)1/3=3.4099×103exp(-3.7584×104/RT)t. The near-neutral leaching system facilitates reagent regeneration via ammonia recovery, mitigating equipment corrosion and diminishing chemical consumption, whilst co-producing high-value-added products - namely, Type 96 calcium hydroxide (HG/T 4120-2024) and Type II-B magnesium hydroxide (HG/T 3607-2024). The residual slag can be directly utilized as flotation feed for phosphorus recovery, ensuring complete tailings valorization without secondary waste generation.