Performance study of nonionic surfactant-enhanced Fischer-Tropsch synthesis intermediate products in low-rank coal flotation
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State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Huainan, Anhui, China
 
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College of Material Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui, China
 
 
Publication date: 2025-10-11
 
 
Corresponding author
Liang Shen   

State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Huainan, Anhui, China
 
 
Physicochem. Probl. Miner. Process. 2025;61(5):211868
 
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ABSTRACT
Low rank coal has the characteristics of low coalification degree, high volatile matter, and dense pores; therefore, it has problems such as high reagent consumption and high flotation difficulty. This study investigates the effects and mechanisms of surfactant-enhanced Fischer-Tropsch synthesis intermediates (FTI) on the flotation of low-rank coal using a combination of experimental analysis and molecular simulations. When FTI was mixed with 5% surfactant, the collector exhibited improved flotation performance. Three flotation collectors were prepared by blending Span80 and Tween80 with FTI: SFTI-EM (emulsification treatment with Span80 and FTI), SFTI-CO (compound treatment with Span80 and FTI), and TFTI-EM (emulsification treatment with Tween80 and FTI). Flotation test results showed that SFTI-EM and SFTI-CO demonstrated outstanding flotation performance, increasing clean coal yield by 50% compared with diesel collectors. Under identical dosage conditions, SFTI-CO achieved approximately 5% higher clean coal yield than SFTI-EM, while SFTI-EM reduced FTI consumption by about 40%, indicating higher economic value. Molecular dynamics simulations revealed that Span80 molecules adsorbed more firmly on low-rank coal surfaces than Tween80, forming a “bridging” effect between hydrocarbon oil and coal surfaces, thereby enhancing hydrocarbon adsorption on coal. Additionally, the SFTI-EM emulsion exhibited an “oil-water-oil” multiphase droplet structure, facilitating reagent-coal contact. Contact angle measurements further suggested that surfactants contribute to forming more stable mineralized froth, further improving flotation efficiency. This study has not only developed a high-efficiency and economical flotation collector alternative to diesel, but also demonstrated the enhancing effect of non-ionic surfactants combined with FTI on low-rank coal flotation.
eISSN:2084-4735
ISSN:1643-1049
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